BBUN Model
ABOUT MACHINE
“BBUN” model is a machine for cutting from solid and external grinding of all thread types – metric, withwort, trapezoidal, saw-tooth, round, special, etc., which is provided by A-axis swiveling range ±40°. It is suitable for flexible and mass production. The model classification is done based on work part length. Internal thread diameter range is from Ø3 – Ø200 mm, while the smallest pitch is 0,25 mm. Maximum thread grinding length is 60 mm for BBUN 150 and 120 mm for BBUN 300 model. The applications which are commonly ground on this machine model are related to thread gauges and various types of nuts (ball screw, power steering, etc.).
It is available in CNC option only. Basic customization is related to turret wheelhead – B-Axis, with additional equipment according to the grinding requirement, primary in one set up. A combination of spindles for external and high-frequency spindles for internal grinding. The advantage of this machine model is that there is a possibility to install 4 grinding spindles, where different combinations of cylindrical and thread grinding can be performed. Various wheeldresser types provides single- and multi-rib grinding, with constant and variable thread pitch. Software package for thread grinding facilitates the operator’s work, with the use of a customized graphic interface, for easier adjustment of program parameters.
ADDITIONAL OPTIONS
- Extended travel, linear motor and guideways on X-axis
- Workhead with C-Axis for grinding of polygons and metric threads
- Hydrostatic and hydrodynamic bearing support
- Spindle installation of increased power and torque
- Special tooling for clamping related to different technical tasks
- Manual and automatic steady rests with retractable arms and fine adjustment
- Gap-crash system for collision control and higher safety
- In-process, Post-Process gauging, touch probe for part axial positioning
- Automatic loading / unloading using robot or portal manipulator
- Remote diagnostic for immediate support and quick service
- Machine compatibility with Industry 4.0
Technical data | BBUN 150 | BBUN 300 | |||||
Swing over diameter | Ø270 mm | Ø450 mm | |||||
Min./max. thread diameter | ø3/ø80 mm | ø20/ø200 mm | |||||
Max.part length | 120 mm | 300 mm | |||||
Max. thread length | 60 mm | 120 mm | |||||
Min. thread pitch | 0,25 mm | 0,25 mm | |||||
Max workpart weight | 15 kg | 150 kg | |||||
X-axis – Wheelslide | |||||||
Max. travel | 300 mm | 400 mm | |||||
Max. speed | 10000 mm/min | 10000 mm/min | |||||
Linear scale resolution | 0,0001 mm | 0,0001 mm | |||||
Servo motor power | 6 Nm | 11 Nm | |||||
Z-axis – Table movement | |||||||
Max. travel | 550 mm | 1150 mm | |||||
Max. speed | 10000 mm/min | 8000 mm/min | |||||
Linear scale resolution | 0,0001 mm | 0,0001 mm | |||||
Servo motor power | 1,48 kW/6 Nm | 3,3 kW/16 Nm | |||||
Max. table swiveling | 10° | 9° | |||||
Wheelhead | |||||||
Min/max wheel diameter | ø2/ø63 mm | ø15/ø125 mm | |||||
Wheel peripheral speed | 50 m/s | 50 m/s | |||||
Motor power | 2-10 kW | 7,5-18 kW | |||||
A-axis – Wheelhead | |||||||
Angle swiveling | ±40° | ±40° | |||||
Encoder resolution | 20″ | 20″ | |||||
Max. swiveling speed | 450°/min | 450°/min | |||||
Motor power | 0,8 Nm | 6 Nm | |||||
C-axis – Workhead | |||||||
Speed range | 0,1-800 rpm | 0,1-400 rpm | |||||
Encoder resolution | 20″ | 20″ | |||||
Spindle bore | 26 mm | 38 mm | |||||
Fitting taper | MT4 | MT5 | |||||
Servo motor power | 15 Nm | 28 Nm | |||||
Wheeldresser | |||||||
Single point diamond | Diaform | Diaform | |||||
Diamond roll/disc | / | / | |||||
Diamond roll motor power | 0,4 kW | 0,4 kW | |||||
Diamond roll max. speed | 16000 rpm | 16000 rpm |