BBN Model
ABOUT MACHINE
“BBN” model is a machine for cutting from solid and external grinding of all thread types – metric, withwort, trapezoidal, saw-tooth, round, special, etc. Beside this, ±40° swiveling angle of A-axis enables grinding of different worm profiles, taps, slots. It is suitable for flexible and mass production. The model classification is done based on distance between centers – 500, 700, 1000, 1600 mm. External thread diameter range is from Ø1 – Ø300 mm, while the smallest pitch is 0,2 mm. The maximum external grinding wheel diameter is Ø400 mm and thread grinding length up to 1200 mm.
It is available in CNC option only. Basic customization is related to turret wheelhead – B-Axis, with additional equipment according to the grinding requirement, primary in one set up. A combination of spindles for external and high-frequency spindles for internal grinding. The advantage of this machine model is that there is a possibility to install 4 grinding spindles, where different combinations of cylindrical and thread grinding can be performed. Various wheeldresser types provides single- and multi-rib grinding, with constant and variable thread pitch. Software package for thread grinding facilitates the operator’s work, with the use of a customized graphic interface, for easier adjustment of program parameters.
ADDITIONAL OPTIONS
- Extended travel, linear motor and guideways on X-axis
- Workhead with C-Axis for grinding of polygons and metric threads
- Hydrostatic and hydrodynamic bearing support
- Spindle installation of increased power and torque
- Special tooling for clamping related to different technical tasks
- Manual and automatic steady rests with retractable arms and fine adjustment
- Gap-crash system for collision control and higher safety
- In-process, Post-Process gauging, touch probe for part axial positioning
- Automatic loading / unloading using robot or portal manipulator
- Remote diagnostic for immediate support and quick service
- Machine compatibility with Industry 4.0
Technical data | BBN 500 | BBN 700 | BBN 1000 | BBN 1600 | |||||||
Distance between center | 500 mm | 700 mm | 1000 mm | 1600 mm | |||||||
Center height | 135 mm | 175/225 mm | 175/225 mm | 175/225 mm | |||||||
Min./max. thread diameter | ø1/ø200 mm | ø15/ø300 mm | ø15/ø300 mm | ø15/ø300 mm | |||||||
Max. thread length | 280 mm | 500 mm | 700 mm | 1200 mm | |||||||
Min. thread pitch | 0,2 mm | 0,2 mm | 0,2 mm | 0,2 mm | |||||||
Max. workpart weight (between centers/chuck) | 25/10 kg | 500/150 kg | 500/150 kg | 500/150 kg | |||||||
X-axis – Wheelslide | |||||||||||
Max. travel | 300 mm | 220/430 mm | 220/430 mm | 220/430 mm | |||||||
Max. speed | 10000 mm/min | 10000 mm/min | 10000 mm/min | 10000 mm/min | |||||||
Linear scale resolution | 0,0001 mm | 0,0001 mm | 0,0001 mm | 0,0001 mm | |||||||
Servo motor power | 11 Nm | 11 Nm | 11 Nm | 11 Nm | |||||||
Z-axis – Table movement | |||||||||||
Max. travel | 550-800 mm | 780 mm | 1080 mm | 1680 mm | |||||||
Max. speed | 10000 mm/min | 10000 mm/min | 10000 mm/min | 10000 mm/min | |||||||
Linear scale resolution | 0,0001 mm | 0,0001 mm | 0,0001 mm | 0,0001 mm | |||||||
Servo motor power | 3,3 kW/16 Nm | 3,3 kW/16 Nm | 3,3 kW/16 Nm | 4,29kW/27 Nm | |||||||
Max. table swiveling | 10° | 9° | 9° | 8° | |||||||
Wheelhead | |||||||||||
Max. wheel dimensions | ø350x32xø127 mm | ø400x40xø127 mm | ø400x40xø127 mm | ø400x40xø127 mm | |||||||
Wheel peripheral speed | 50 m/s | 45 m/s | 45 m/s | 45 m/s | |||||||
Motor power | 5,5 kW | 11 kW | 11 kW | 11 kW | |||||||
A-axis – Wheelhead | |||||||||||
Angle swiveling | ±40° | ±40° | ±40° | ±40° | |||||||
Encoder resolution | 20″ | 20″ | 20″ | 20″ | |||||||
Motor power | 0,8 Nm | 6 Nm | 6 Nm | 6 Nm | |||||||
C-axis – Workhead | |||||||||||
Speed range | 0,1-800 rpm | 0,1-400 rpm | 0,1-400 rpm | 0,1-400 rpm | |||||||
Encoder resolution | 20″ | 20″ | 20″ | 20″ | |||||||
Spindle bore | 26 mm | 38 mm | 38 mm | 38 mm | |||||||
Fitting taper | MT4 | MT5 | MT5 | MT5 | |||||||
Swiveling range | 0°-90° | 0°-90° | 0°-90° | 0°-90° | |||||||
Servo motor power | 15 Nm | 28 Nm | 28 Nm | 28 Nm | |||||||
Tailstock | |||||||||||
Opening stroke | 20 mm | 40 mm | 40 mm | 40 mm | |||||||
Taper error correction | ±0,04 mm | ±0,04 mm | ±0,04 mm | ±0,04 mm | |||||||
Fitting taper | MT2 | MT5 | MT5 | MT5 | |||||||
Wheeldresser | |||||||||||
Single point diamond | Diaform | Diaform | Diaform | Diaform | |||||||
Diamond roll/disc | ø80-ø100 | ø80-ø100 | ø80-ø100 | ø80-ø100 | |||||||
Diamond roll motor power | 0,4 kW | 0,4 kW | 0,4 kW | 0,4 kW | |||||||
Diamond roll max. speed | 16000 rpm | 16000 rpm | 16000 rpm | 16000 rpm |